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Galvanizing lines for wire

 

GalvaGREEN, Ecological Annealing And Hot-Dip Galvanizing Lines For Wires

 

  • No ACID HCL
  • FLUX is not used
  • Energy saving due to higher efficiency of the furnace(s).
  • Speed up DV400
  • Intermediate stock of raw material 3 times smaller.
  • ZINC ALUMINIUM IN A SINGLE BATH.
  • 75% less zinc dross
  • Complete lines up to 20 wires (2.300 Ton/month)
  • Energy saving due to higher efficiency of the furnace(s). (up to 75%)
  • Solutions from 1 wire (130 Ton/month) expandable to 10 wires (1.300 Ton/month).
  • Very low «stand-by» energy consumption if the line is not producing (i.e. over weekends).
  • The line can be transferred to another site in a very short time.
  • Smaller zinc kettle (more than 90% reduction in zinc investment, 10 Ton (20.000€) vs 120 Ton (240.000€) In traditional Process).
  • Plant space saving because of smaller footprint – 80 mts. GALVAGREEN vs 140 mts. traditional galvanization technology.

The line can be easily and efficiently stopped and started in a very short time, because of very low thermal inertia (the line is ready to run from «stand-by» mode in minutes); gas furnaces take days to reach operation temperature).

  •  Very low «stand-by» energy consumption if the line is not producing (i.e. over weekends).      
  • Technology designed from scratch to the most modern standard: less and easier maintenance, higher ergonomics, safer operation.            
  • Much higher quality of the annealing: exactly the required power to anneal the wire is applied to guarantee maximum quality, highest speed and lowest energy consumption.
  • ndependent thermal process parameters for each wire strand increase quality and reduce energy consumption.
  • Higher operator productivity. (2-3 operators per turn plus a line supervisor, 19 people per month in GalvaGREEN vs 4-5 operators per turn plus line supervisor, 25 people in a traditional galvanizing line).
  • Higher operator productivity. (150 Tons/month/operator GALVAGREEN vs 75 Tons old galvanizing technology)
  • Lower conversion cost.
  • ACID neutralization installation is not necessary.
  • Lower installation cost. (80% less civil works), fast installation, less zinc stocked)

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Less production cost

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Less of space.

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Less cost implementation

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Less Dross Zinc.

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Save WATER up to