Galvanizing lines for wire

GalvaGREEN, Ecological Annealing And Hot-Dip Galvanizing Lines For Wires

No ACID HCL
FLUX is not used
Energy saving due to higher efficiency of the furnace(s).
Speed up DV400
Intermediate stock of raw material 3 times smaller.
ZINC ALUMINIUM IN A SINGLE BATH.
75% less zinc dross
Complete lines up to 20 wires (2.300 Ton/month)
Energy saving due to higher efficiency of the furnace(s). (up to 75%)
Solutions from 1 wire (130 Ton/month) expandable to 10 wires (1.300 Ton/month).
Very low «stand-by» energy consumption if the line is not producing (i.e. over weekends).
The line can be transferred to another site in a very short time.
Smaller zinc kettle (more than 90% reduction in zinc investment, 10 Ton (20.000€) vs 120 Ton (240.000€) In traditional Process).
Plant space saving because of smaller footprint – 80 mts. GALVAGREEN vs 140 mts. traditional galvanization technology.

The line can be easily and efficiently stopped and started in a very short time, because of very low thermal inertia (the line is ready to run from «stand-by» mode in minutes); gas furnaces take days to reach operation temperature).

Very low «stand-by» energy consumption if the line is not producing (i.e. over weekends).
Technology designed from scratch to the most modern standard: less and easier maintenance, higher ergonomics, safer operation.
Much higher quality of the annealing: exactly the required power to anneal the wire is applied to guarantee maximum quality, highest speed and lowest energy consumption.
Independent thermal process parameters for each wire strand increase quality and reduce energy consumption.
Higher operator productivity. (2-3 operators per turn plus a line supervisor, 19 people per month in GalvaGREEN vs 4-5 operators per turn plus line supervisor, 25 people in a traditional galvanizing line).
Higher operator productivity. (150 Tons/month/operator GALVAGREEN vs 75 Tons old galvanizing technology)
Lower conversion cost.
ACID neutralization installation is not necessary.
Lower installation cost. (80% less civil works), fast installation, less zinc stocked)